Fewer field rework cuts mean fewer hot work permits, less welding at height, and reduced schedule pressure. Accurate spools prevent "pulling and prying" to fit mismatched flanges.
Let's walk through a typical project lifecycle using SmartPlant Spoolgen.
Step 1: Model in SmartPlant 3D Piping designers route pipes, place components, and stress-check the design. intergraph smartplant spoolgen
Step 2: PCF Generation From the 3D model, the engineer extracts a PCF (Process Component File)—an ASCII file containing geometry, materials, and weld data.
Step 3: Import into Spoolgen The fabricator loads the PCF into Spoolgen. The software validates the data against the material specifications. Fewer field rework cuts mean fewer hot work
Step 4: Set Spool Rules Define fabrications limits (e.g., max 6 meters due to shop oven size). Hit "Run Spooler." In seconds, the design is cut into 15 spools.
Step 5: Review & Adjust The lead fabricator reviews the 3D spool view. If spool #7 has an awkward orientation, they manually adjust the split points. The drawing updates instantly. Step 7: Fabricate & Track Spools are welded,
Step 6: Generate Deliverables One click produces:
Step 7: Fabricate & Track Spools are welded, NDE performed, and dimensional checks completed. This data is fed back into Spoolgen to create the "as-built" isometric and handover package.
Spoolgen produces industry-standard outputs including: